The 10L / 30L / 50L SIP Pilot Scale Fermentation Systems allow you to run small volume of fermentation experiment with ease. These systems are perfectly suitable for small scaling up in the academic lab. The easy programming and operation on our Winpact software put your operation procedure in your peace of mind. System comes with rolling wheels for mobility. All materials are made from the highest standard to ensure optimization of your fermentation process. A variety of optional devices are also available for selection to maintain your optimum performance.
A. Harvest valve: sterilizable, diaphragm-type tank bottom valve for sanitary post-process harvest B. Sampling valve: steam-sterilizable valve permits repeatedly sanitary sample collection
B1. Motor - Manual or automatic control of constant agitation speed. B2. Stainless Steel - Vessel Special designed heating jacket provides better heating efficiency B3. Peristaltic Pump - Uses four Watson Marlow built-in peristaltic pumps for all your feeding needs B4. Control Station - Large screen and graphical user interface
Features
Wide range of vessel selection, from 10L to 50L working volume
Colorful interface at 10.4" or above
Fully automated process with remote monitoring
15-step automatic program setting
Orbital welding ensures minimal residue buildup
Highest grade construction with 316L stainless steel
Jacket design provides astounding temperature control
Exhaust pressure relief valve for maximum safety precaution
Multiple safety design integration for peace of mind operation
Remote monitoring & controlling software free from purchase
Password protection for multiple users with special requirements
Various optional devices for process optimization and needs
Ethernet communication with Winpact SCADA software, and IP address
Parts that directly contact with the product/medium uses 316L stainless steel (≤25 Ra/in) internal polished tubing (BPE standard) : A.) Internal EP polished diaphragm type pneumatic valve and manual valve (BPE standard) B.) Tubing all welded with orbital welding C.) Vessel bottom drain uses a diaphragm valve, to minimize dead volume D.) Piping designed for ease of transfer to scale up (can be used as a seed fermentation system) or downstream process
Parts that do not directly contact product/medium A.) Constructed with 304 stainless steel
Controller
10.4” color industrial touch screen
* User-friendly, graphical control interface * Includes secure user accounts, with different levels of access * Modularized and standardized design (Module Skid): ergonomically designed according to height, ease of vessel clean up, and ease of extraction in relation to vessel bottom valve * Includes maintenance page with system diagnostics * All programmed setting values are automatically stored into the built-in memory; the settings will not be lost in case of power outage/interruption. When power is restored, the interrupted process will automatically resumed
Setting
* Automated sterilization process * Automated fermentation program
DO
* Control range: 0-100%, adjustable
* Software electrode calibration, with automatic temperature compensation function * Includes one set of side-inserted stainless steel autoclavable DO electrode
* DO Stat features with intelligent feeding
pH
* PID control with adjustable deadband * Control range 2.00 to 12.00 pH, ±0.01 * Calibration function with automatic temperature compensation function * Includes one set of side-inserted, autoclavable pH probe with stainless steel housing
* pH Stat features with intelligent feeding
Pump
* Built-in peristaltic pumps
* Each feeding pump can run adjustable 15-step program * Each pump can be adjusted for speed, forward and backward direction, and manual or automatic mode * Each of the four peristaltic pumps can be designated for different functions: acid pump, base pump, antifoam pump, or substrate feeding pump * Optional fifth and six peristaltic pump available
Temperature
* Vessel temperature is measured with a side-inserted PT-100 temperature probe and maintained using PID control. * Control range: 0-130°C, ±0.1°C. Operational range up to 0-60°C
Agitation
* Manual or automatic control of agitation speed * 15-step program to change speed, or use DO cascade control
Air supply and exhaust
Gas supply and dehumidifer: uses in-house air compressor or air dehumidifier * Includes re-useable, autoclavable 0.2μm air filter for gas inlet * Gas Inlet (air) Includes mass flow controller: 2 vvm maximum according to the vessel capacity * Gas Inlet (oxygen) Includes pure oxygen rotameter (manual flow control): 1 vvm maximum according to the vessel capacity * Includes oxygen gas solenoid valve, with automatic pulsed time control
Air outlet / Exhaust * Exhaust port with stainless steel condenser * Includes re-useable, autoclavable 0.2μm air filter * Includes automated adjustable gas outlet valve to adjust vessel back pressure * Can control manually or automatically via software
Utility Requirement
Capacity
10 L
30 L
50 L
Power
Three phase 220V or 380V (note: can be customized to local standard)
Air
At least 6 bar
30 L/min flow rate
90 L/min flow rate
150 L/min flow rate
Dehumidified
Oil-free
Peripheral factory water supply
Cooling water (tap water, at least 15oC below working temperature, must be soft water) ; Pressure at least 2 bar
Process water
RO Water
Plant steam
≥ 2 bar; dry steam with no entrained condensate
Process steam
≥ 2 bar; dry steam with no entrained condensate
Drain
In situ drain; ≥ 1"
*Customization on the SIP Fermentation system available upon request. Please contact your regional manager for evaluation request.
The 10L / 30L / 50L SIP Pilot Scale Fermentation Systems allow you to run small volume of fermentation experiment with ease. These systems are perfectly suitable for small scaling up in the academic lab. The easy programming and operation on our Winpact software put your operation procedure in your peace of mind. System comes with rolling wheels for mobility. All materials are made from the highest standard to ensure optimization of your fermentation process. A variety of optional devices are also available for selection to maintain your optimum performance.
A. Harvest valve: sterilizable, diaphragm-type tank bottom valve for sanitary post-process harvest B. Sampling valve: steam-sterilizable valve permits repeatedly sanitary sample collection
B1. Motor - Manual or automatic control of constant agitation speed. B2. Stainless Steel - Vessel Special designed heating jacket provides better heating efficiency B3. Peristaltic Pump - Uses four Watson Marlow built-in peristaltic pumps for all your feeding needs B4. Control Station - Large screen and graphical user interface
Features
Wide range of vessel selection, from 10L to 50L working volume
Colorful interface at 10.4" or above
Fully automated process with remote monitoring
15-step automatic program setting
Orbital welding ensures minimal residue buildup
Highest grade construction with 316L stainless steel
Jacket design provides astounding temperature control
Exhaust pressure relief valve for maximum safety precaution
Multiple safety design integration for peace of mind operation
Remote monitoring & controlling software free from purchase
Password protection for multiple users with special requirements
Various optional devices for process optimization and needs
Ethernet communication with Winpact SCADA software, and IP address
Parts that directly contact with the product/medium uses 316L stainless steel (≤25 Ra/in) internal polished tubing (BPE standard) : A.) Internal EP polished diaphragm type pneumatic valve and manual valve (BPE standard) B.) Tubing all welded with orbital welding C.) Vessel bottom drain uses a diaphragm valve, to minimize dead volume D.) Piping designed for ease of transfer to scale up (can be used as a seed fermentation system) or downstream process
Parts that do not directly contact product/medium A.) Constructed with 304 stainless steel
Controller
10.4” color industrial touch screen
* User-friendly, graphical control interface * Includes secure user accounts, with different levels of access * Modularized and standardized design (Module Skid): ergonomically designed according to height, ease of vessel clean up, and ease of extraction in relation to vessel bottom valve * Includes maintenance page with system diagnostics * All programmed setting values are automatically stored into the built-in memory; the settings will not be lost in case of power outage/interruption. When power is restored, the interrupted process will automatically resumed
Setting
* Automated sterilization process * Automated fermentation program
DO
* Control range: 0-100%, adjustable
* Software electrode calibration, with automatic temperature compensation function * Includes one set of side-inserted stainless steel autoclavable DO electrode
* DO Stat features with intelligent feeding
pH
* PID control with adjustable deadband * Control range 2.00 to 12.00 pH, ±0.01 * Calibration function with automatic temperature compensation function * Includes one set of side-inserted, autoclavable pH probe with stainless steel housing
* pH Stat features with intelligent feeding
Pump
* Built-in peristaltic pumps
* Each feeding pump can run adjustable 15-step program * Each pump can be adjusted for speed, forward and backward direction, and manual or automatic mode * Each of the four peristaltic pumps can be designated for different functions: acid pump, base pump, antifoam pump, or substrate feeding pump * Optional fifth and six peristaltic pump available
Temperature
* Vessel temperature is measured with a side-inserted PT-100 temperature probe and maintained using PID control. * Control range: 0-130°C, ±0.1°C. Operational range up to 0-60°C
Agitation
* Manual or automatic control of agitation speed * 15-step program to change speed, or use DO cascade control
Air supply and exhaust
Gas supply and dehumidifer: uses in-house air compressor or air dehumidifier * Includes re-useable, autoclavable 0.2μm air filter for gas inlet * Gas Inlet (air) Includes mass flow controller: 2 vvm maximum according to the vessel capacity * Gas Inlet (oxygen) Includes pure oxygen rotameter (manual flow control): 1 vvm maximum according to the vessel capacity * Includes oxygen gas solenoid valve, with automatic pulsed time control
Air outlet / Exhaust * Exhaust port with stainless steel condenser * Includes re-useable, autoclavable 0.2μm air filter * Includes automated adjustable gas outlet valve to adjust vessel back pressure * Can control manually or automatically via software
Utility Requirement
Capacity
10 L
30 L
50 L
Power
Three phase 220V or 380V (note: can be customized to local standard)
Air
At least 6 bar
30 L/min flow rate
90 L/min flow rate
150 L/min flow rate
Dehumidified
Oil-free
Peripheral factory water supply
Cooling water (tap water, at least 15oC below working temperature, must be soft water) ; Pressure at least 2 bar
Process water
RO Water
Plant steam
≥ 2 bar; dry steam with no entrained condensate
Process steam
≥ 2 bar; dry steam with no entrained condensate
Drain
In situ drain; ≥ 1"
*Customization on the SIP Fermentation system available upon request. Please contact your regional manager for evaluation request.
